Friday, January 17, 2014

Using Assorted Types Of End Mills For Chopping Metal

By Marc Pinkman


As our technology improves on our planet, certain industries are seeing big developments. The milling industry is one of the many affected industry with recent developments building on the conventional machinery to make them more efficient and producing better products.

One primary advance that incorporated these changes are to something called an end mill. An end mill is basically a type of cutting tool that can be used in milling of metallics. While a normal drill bit can only cut in an axial direction, and end mill can cut in all paths.

There are numerous types of end mills which include;

- Ball ends. These are utilized in milling of die cavities and fillets, sockets and sphere bottomed openings.

- Flutes. Flutes have a helix cutting edges and the most common that are used are 2 and 4 flute end mills.

- Double end. A double end mill will have trimming teeth on the two edges and fit inside a double edged cutter machine.

- Stub size. Used for superficial slot making in different substances when predominantly heavy feeds are required.

The working surface that you are using will likely call for the end mill to be at a 90 degree slant for optimum cutting. Although this may be adapted to some unique shapes, the larger part will tend to use it in the conventional designs.

Generally speaking, the job generally done will be with the product being moved around the cutting teeth as it stays motionless. Before the cutting takes place, calculations will be made so that the cut depth, metal removal rate and cut length are figured out for optimal use by the machine operator.

Milling cutters can be found in a large variety of different shapes and types. However, not all will fit in the category of end milling functions as they do not deliver similar services.

There are different types of end mills for different jobs, and the one required for a particular job will be identified by the material that is being trimmed. Many end mills are made from tungsten carbide that makes them tremendously long lasting and hard for trimming really tough surfaces.

Likewise, the points are typically covered with other materials to significantly decrease deterioration on the end mills and prolong use.




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