Saturday, May 31, 2014

Everything You Need To Know About Materials Handling

By Henry A. Parker


INTRODUCTION Material handling is the term applied to that aspect of manufacturing that involves storing, protecting, controlling and moving materials destined to be turned into marketable goods and merchandise. Materials handling applies to all stages of the manufacturing process, including cleaning, preparation, the actual putting together and the consumption of raw materials along the way. It also includes waste disposal. A variety of equipment types are used in the handling of materials, including storage systems, engineering systems and industrial trucks. Included under the umbrella of industrial trucks are things like cantilevered crane loading platforms, carts on rails and conveyor belts.

HANDLING AND STORAGE EQUIPMENT This includes carts, shelving, metal cages, racking and pallets. This category of equipment is called "catalog" items because they have internationally recognized standards and can be ordered right out of the catalog. Pallets and wire cages are pretty much the size and shape and made from the same material all the world over.

PALLETIZATION Everything from bricks to bagels, from television sets to toilet paper, spends at least some of its life cycle shrink-wrapped and stored on pallets. Most people are familiar with pallets made from wood, and this is the vision of pallet that springs immediately to mind. However, pallets are also made from steel and other types of material as the need dictates.

ENGINEERED SYSTEMS Unlike catalog products, engineered systems are custom-designed and built. This category of manufacturing equipment includes conveyors, robots and automated storage and retrieval systems (AS/RS). Care must be taken when designing and handling engineered systems that are destined to handle edible products in order to avoid contamination.

INDUSTRIAL TRUCKS The most common type of industrial truck is the powered industrial truck, or forklift. There are dozens of different kinds of forklifts. Tow tractors and stock chasers are other types of industrial truck. Each of these conveyances may be equipped with a wide variety of different attachments, making them extremely versatile.

ON-RAILS TRANSFER CARTS These are used to transport bulk materials in heavy industries. They are widely employed in the fields of coal mining, heavy manufacturing and metallurgy. They are able to handle weights in the region of one ton or heavier.

SAFETY It's all about safety in the manufacturing environment. A disturbing number of employees are injured and killed needlessly each year, especially when forklifts are concerned. OSHA is working constantly to put pressure on employers to maintain safe environments and make sure all of their employees are correctly trained.




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