Most machine operators do not remember the last time they did some maintenance on these devices. Those working in mold shops need to be serious about the machines since they need regular maintenance. In case you give them less attention, the efficiency is going to reduce significantly. Below are ways of improving EDM machining productivity.
Wire erosive devices are machines and just like any other machine, they need regular repairs and maintenance so that they can perform efficiently. Lack of maintenance leads to frequent breakdowns or low productions because of slow devices. To take care of such issues, there is need to keep a diary next to the machine will the durability of various parts stated so that after this period, the parts can be checked. That way, there will be increased production.
Again, when purchasing the parts to be replaced, there is need to take time since the kind of parts you get can benefit or hurt the machine. Most people will prefer to save money when making a purchase but forget that the quality of the item might be compromised if the cost is low. When you buy such parts, they might cause problems. So, check with an expert first when purchasing the parts to ensure you are purchasing something of good quality.
The other tip to ensure the output of the device is high is by using support services of the supplier for maintenance. These people have the skills and experience that you may need to maintain and use the machine. You will experience less or no loss of machine time. The speed of cutting is also improved which ensure one gets the most out of the investment. Doing the maintenance using unqualified people will lead to frequent shutdowns.
The other thing one should do to improve efficiency is training employees on the use of the EDM especially after purchasing one that has the latest features. When the person operating the machine has no skills, it lowers the output and quality. However, sending the operators to EDM demo centers for training classes will turn the efficiency of the machine in the right direction. Therefore, try looking for dealers who offer coaching programs for operators.
Additionally, to compete in the global economy, your machine should be fitted with features that improve efficiency like the automatic wire threader, an automatic rethreading device to take care of wires that cut accidentally and a device to restart the power machine in case it shuts. Inquire with the seller about the programs that they can provide so that to upgrade the existing machine.
Use of automatic dual machines will also benefit your company a lot. The use of automatic wire changeover will reduce production time by half. The change over time is also significantly lowered and without changing precision. Although these machines are limited, try to get a new one so that you can enjoy the benefits that come with it.
Lastly, it is vital to do something instead of waiting and doing nothing. Consult with experts, other companies, and your associates to come up with ways of making your manufacturing more effective and efficient. Emphasize on quality and better communication.
Wire erosive devices are machines and just like any other machine, they need regular repairs and maintenance so that they can perform efficiently. Lack of maintenance leads to frequent breakdowns or low productions because of slow devices. To take care of such issues, there is need to keep a diary next to the machine will the durability of various parts stated so that after this period, the parts can be checked. That way, there will be increased production.
Again, when purchasing the parts to be replaced, there is need to take time since the kind of parts you get can benefit or hurt the machine. Most people will prefer to save money when making a purchase but forget that the quality of the item might be compromised if the cost is low. When you buy such parts, they might cause problems. So, check with an expert first when purchasing the parts to ensure you are purchasing something of good quality.
The other tip to ensure the output of the device is high is by using support services of the supplier for maintenance. These people have the skills and experience that you may need to maintain and use the machine. You will experience less or no loss of machine time. The speed of cutting is also improved which ensure one gets the most out of the investment. Doing the maintenance using unqualified people will lead to frequent shutdowns.
The other thing one should do to improve efficiency is training employees on the use of the EDM especially after purchasing one that has the latest features. When the person operating the machine has no skills, it lowers the output and quality. However, sending the operators to EDM demo centers for training classes will turn the efficiency of the machine in the right direction. Therefore, try looking for dealers who offer coaching programs for operators.
Additionally, to compete in the global economy, your machine should be fitted with features that improve efficiency like the automatic wire threader, an automatic rethreading device to take care of wires that cut accidentally and a device to restart the power machine in case it shuts. Inquire with the seller about the programs that they can provide so that to upgrade the existing machine.
Use of automatic dual machines will also benefit your company a lot. The use of automatic wire changeover will reduce production time by half. The change over time is also significantly lowered and without changing precision. Although these machines are limited, try to get a new one so that you can enjoy the benefits that come with it.
Lastly, it is vital to do something instead of waiting and doing nothing. Consult with experts, other companies, and your associates to come up with ways of making your manufacturing more effective and efficient. Emphasize on quality and better communication.
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You can get a detailed list of the factors to consider when picking a provider of EDM machining services at http://www.electrocutpacific.com right now.
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