Sunday, May 1, 2016

Learn About The Huge Benefits Of The Overmolding Process

By Patricia Nelson


By adding a layer of some material on a product, you can significantly increase its performance. For example, you can create a T-handle on a screw to make turning easier to the user. In such a case, you can attach the material to the screw mechanically or chemically and no extra material would be needed to make the handle. Overmolding process is used to achieve this. The final result is that the performance of the products is significantly improved and the product becomes more durable.

This process deserves more credit since it creates endless options. It modifies the surface of the product by adding the color, texture as well as incorporating important components for a particular consumer. Depending on the material used, the surface of the product can be smoothed or roughened. Also, the surface can be spongy to improve comfort, and can as well be made very strong to increase the durability.

Additionally, molding on a product is crucial since you can add details to a product for a particular consumer. For example, when you add a handle on a screwdriver you improve comfort to the person using the device. To improve the grip on the handle, it can be made of varying thickness and texture. On the other hand, the handle may have a bright color such that it can be found easily. Again, the over-mold can be used to smoothen corners and sharp edges to prevent injuries to the user.

Just like any other manufacturing process, creating a mold over a product should be expertly done. This is important so that the product can be of benefit to the user. In plastics, for instance, no adhesives are used, and this makes precision greatly important. When sticking pliable plastic with rigid ones, it must be done in a way that ensures that no gaps are left and does not compromise integrity. In case there is a slight imbalance between the pieces, then the resulting product is distorted one.

In a world that is growing at a high rate today, more people are using personal devices. This means that these people would also demand a higher level of integrity and comfort from those products. This comfort and integrity is achievable by creating molding on such products. As a result, the process has become an important feature in the production sector.

Both the manufacturers and the consumers can get more benefits from the molding on products. This is because they can select from various colors and designs. For the handheld devices, the varying textures improve comfort and ease to the user when using the device.

Additionally, adding a layer on a product improves safety to the product. The overlaid material adds resistance to electric shock, and can placed on the sharp edges for safety purposes. Also, the devices are kept from water and dust thereby increasing the life of the products. Besides the overlaid material acts like a shock absorber in the case of vibrations.

Generally, the molding process in overlaying material on products has brought important developments in the plastic industry. Various applications in many industries such as medical, safety and military have been streamlined and modernized through the molding process on products.




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